Mining Automation & Robotics

Mining presents complex challenges — and we engineer solutions to match. From remote and physically demanding environments to the relentless wear and tear of heavy, abrasive materials, mining operations demand dependable performance. Our automation solutions are engineered for these conditions, using industrial-grade components with high IP ratings to resist dust, moisture, and vibration. They help reduce downtime, enhance safety, and improve productivity across the entire mining lifecycle — from extraction to processing and transport.

Our experience spans every stage of the mining process, with particular strength in the copper sector. We've delivered automation solutions for some of the industry's leading operators — from geological analysis to final product handling and logistics. This depth of experience means we can design systems that align with your goals — improving efficiency, reducing risk and driving better performance.

Custom automation for mining operations

No two mining operations are the same — each has distinct processes, challenges, and performance goals. That’s why we don’t offer off-the-shelf systems. Instead, we design and build custom automation solutions tailored to your site. Whether it’s core sampling, material handling, or end-of-line packaging, our team works closely with yours to understand what matters most. From there, we engineer fit-for-purpose systems that deliver measurable value where it counts — boosting efficiency, safety, and throughput.

Mining automation capabilities

We design mining automation systems that can withstand the industry’s realities — in theory and in daily operation. That means engineering for long service life, simplified maintenance and control systems that integrate smoothly with your existing workflows.

Geological core sample automation

We design and implement automated systems for the efficient and accurate handling, sorting, logging and preparation of geological core samples. By streamlining these crucial early stages of resource evaluation, our solutions give geologists faster, more reliable data to support confident decision-making. Systems may include robotic sample handling, automated cutting, grinding and labelling - boosting throughput while reducing manual handling risks.

Billet handling

With proven expertise in copper processing, we deliver automated solutions for the safe and efficient transfer and manipulation of billet materials — including hot, freshly cast billets. Our automation solutions are designed to withstand high temperatures and incorporate safety interlocks to protect workers and maintain continuous production flow.

Automated packaging and shipping preparation

Our expertise includes end-of-line automation for packaging and preparing finished products — such as copper billets — for dispatch. Solutions can incorporate robotic stacking, strapping, and labelling systems designed for consistent, repeatable performance under industrial conditions. By automating these processes, we reduce manual handling, increase throughput, and minimise the potential for handling damage during transport.

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Our work with BHP

Increase in operational efficiency

10 %

Savings achieved and counting

$ m

Client retention rate

Projects successfully completed

We have partnered with a range of prominent clients and the SPM solutions we’ve implemented highlight our expertise in designing and deploying machines that address specific manufacturing challenges, delivering substantial efficiency gains and cost savings:

Food automation design principles

We design to EHEDG principles and Australian best practices to deliver:

Smooth, cleanable surfaces that minimise bacterial buildup
Use of food-grade materials such as stainless steel and approved polymers
Selection of IP-rated components compatible with Australian washdown environments
Elimination of dead spots where product or cleaning agents could accumulate
Built-in access for safe, efficient cleaning, maintenance and inspection.

All components are selected for hygiene compliance and durability, including NSF H1 food-grade lubricants and hygienically designed robotics and end-of-arm tooling.

We are industry agnostic and provide end-to-end Special Purpose Machines to support a range of manufacturing disciplines pharmaceuticals, consumer electronics, food & beverage, FMCG, mining, building products, waste & recycling, renewables and intralogistics.

Arnott’s automated inspection takes the biscuit

We worked with Arnott’s to deliver a high-speed robotic QA system for biscuit packaging, operating at up to 130 packs per minute. Delta robots inspect and fill biscuit cavities precisely, using 2D vision for defect detection and conveyor tracking. Designed for continuous operation and easy cleaning, the system improves product quality, boosts output and reduces manual handling.

FAQs

How do your solutions improve safety in mining operations?

Automating hazardous or physically demanding tasks reduces employee exposure to risks. Our systems include safety interlocks, emergency stops and full guarding, supporting safer work environments.

How do you support mining sites in remote locations?

We build systems for reliability and easy maintenance. We also offer remote diagnostics, comprehensive documentation and on-site training to ensure your team can keep systems running with minimal downtime.

How do I contact Applied Robotics to start scoping a mining automation solution?

Simply complete and submit our contact form. Our solutions team will get in touch to set up a discovery call.