We design automated quality inspection systems that embed control at every stage of the production process. Combining machine vision, force, torque and sensor technologies, our solutions catch defects early, verify accuracy and provide the data needed for continuous improvement and compliance.
Vision systems confirm alignment, verify dimensions and identify defects before issues move downstream.
2D vision systems are used for planar inspections, such as surface defects or printed codes. They are effective for high-speed applications where features are on a flat plane, lighting can be controlled, or when a cost-effective solution is required. Typical uses include
3D vision is used when more precise dimensional checks are required, features vary in depth, or parts are presented in less controlled environments. Typical uses include:
Unlike visual inspection, force and torque feedback measures the physical forces in assembly. We deploy automated QC solutions that use these signals to monitor assembly quality in real time, including:
While vision systems are central to most QC solutions, other technologies help detect errors, confirm accuracy and keep processes stable. Used together, they catch defects early and provide data for process improvement. For more complex applications, these technologies may be integrated into Special Purpose Machines designed around specific inspection and production requirements.
We have partnered with a range of prominent clients, and the quality control solutions we’ve implemented highlight our expertise in addressing specific manufacturing challenges:
Accuracy depends on the product and process, but our systems are designed for repeatable results within tight tolerances. Utilising AI, vision and force/torque sensors, our automation solutions will consistently outperform manual inspection methods.
By detecting defects early, automated QC reduces waste, rework and recalls. It also enables 100% inspection, improving product quality and consistency while lowering manual labour costs and boosting throughput.
Inspection results, images, force/torque graphs and pass/fail data are logged with timestamps. Linked to MES or ERP, this enables full traceability, root cause analysis and ongoing process improvement. Operational Intelligence may extend this by connecting quality data with real-time process conditions, enabling faster detection and corrective action.
Simply complete and submit our contact form. Our solutions team will get in touch to set up a discovery call. For complex applications, we may recommend a Proof of Concept to validate the proposed technology before full-scale implementation.
