Warehouse Automation Systems

Warehouses are adopting warehouse automation and robotics to move goods more efficiently, enhance safety and scale up without incurring additional costs. Mobile robots (AMRs) are now central to modern warehouse operations

From conveyors and automated storage and retrieval systems (AS/RS) to robotic arms and palletising, technology is reshaping warehouse operations. At the centre are mobile robots, providing the speed, flexibility and intelligence needed to enhance safety, cut costs and keep goods moving at scale.

AMRs — driving the future of warehouse robotics

Autonomous Mobile Robots (AMRs) meet these demands by automating material flow with speed and accuracy. Unlike older fixed-path vehicles, they navigate complex environments independently, adjusting to people and equipment while managing repetitive transport tasks. In doing so, they create safer, more efficient workflows that link every part of the warehouse.

We design AMR systems for complex, high-value applications where the impact is most tangible. Our warehouse automation solutions go beyond simple point-to-point movement, delivering integrated automation that increases throughput, improves safety and strengthens the resilience of warehouse operations — with benefits across every stage of the workflow.

Safety in shared spaces

Our AMRs utilise LiDAR, 2D and 3D vision systems, video and ultrasonic sensors to map and navigate in real-time. When a person or obstacle enters their path, they automatically slow down, stop or reroute to prevent collisions, ensuring people and robots can work safely side by side.

Seamless infeed and outfeed for warehouse efficiency

A core AMR application is managing raw materials and ingredients. Our systems autonomously retrieve items from storage and deliver them to production lines precisely when needed, ensuring a consistent supply and preventing bottlenecks.

AMRs also manage outfeed, moving finished goods or waste to staging areas for shipping or disposal. This maintains continuity in warehouse operations while people focus on more skilled or strategic tasks.

Intelligent inventory control with WMS integration

Accurate inventory management is crucial. AMRs connect with Warehouse Management Systems (WMS), automatically recording stock movements as they transport goods through the facility. Real-time stock level updates are recorded with far greater accuracy than manual counts, resulting in fewer errors, reduced stockouts and tighter overall control.

Using APIs, the WMS dispatches tasks to the AMRs and receives live updates on progress and inventory, creating a smooth and well-coordinated operation.

Flexible warehouse transport and sorting

In contrast to first-generation warehouse robotics, such as fixed-route Automated Guided Vehicles (AGVs), AMRs utilise sensors and onboard intelligence to navigate freely. They can dynamically change routes in real-time to accommodate workers, forklifts, or other obstacles, maintaining both safety and efficiency. The flexibility of AMRs makes them a strong fit for jobs such as moving goods between zones, staging cross-docking and dispatch sorting.

Scalable robotics that grow with your business

AMRs expand in step with your business. You can begin with a small fleet to address one challenge and develop your automation as demand grows. Because they navigate by facility maps rather than fixed infrastructure, scaling is simple, cost-effective and avoids disruption.

Smarter, wider warehouse impact

The use of AMRs extends far beyond materials handling. They can be deployed to automate fulfilment, inventory and outbound logistics, making them a core enabler of end-to-end warehouse automation. Examples include:

Goods-to-person fulfilment: bringing shelves or pallets directly to workers for faster, less labour-intensive picking
Inventory auditing: using cameras or scanners for accurate, autonomous counts and checks
Sorting and cross-docking: moving items between zones or staging goods for quicker shipping.

Interested in Warehouse Automation Systems? Get in touch and speak with one of our specialists.

Our work with BHP

Increase in operational efficiency

10 %

Savings achieved and counting

$ m

Client retention rate

Projects successfully completed

Industries we serve

We are industry agnostic and design and deploy warehouse automation systems for sectors including Intralogistics, FMCG, manufacturing, education and building products.

Food and Beverage

Pharmaceutical

Building Products

Renewables

Consumer Electronics

Fast-Moving Consumer Goods (FMCG)

Mining

Intralogistics

Manufacturing

Waste and recycling

FAQs

How do I make contact with Applied Robotics to start scoping an automated warehouse solution?

What is the typical ROI for AMRs?

Most companies expect to see a return on investment within 12 to 36 months. Savings come from lower labour costs, higher throughput from continuous operation and fewer errors. Gains in safety and scalability add further long-term value.

Is it feasible to start small and expand later?

Yes. Many clients start with a small fleet to address a single issue and then scale as their needs grow. Because AMRs use facility maps, adding robots is simple and doesn’t require costly infrastructure changes.

Simply complete and submit our contact form. Our solutions team will get in touch to set up a discovery call.